NEWS & UPDATES

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Preventive Crusher Maintenance: Reduce Downtime and Extend Equipment Life

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Unexpected crusher failures can bring an entire operation to a standstill. While some wear is inevitable in the aggregates industry, many costly breakdowns can be avoided with a proactive preventive maintenance program. Regular inspections, timely repairs, and properly maintained spare components help aggregate producers maximize equipment uptime, reduce emergency repair costs, and keep production moving.

Modern Heavy Equipment Machining: Why Precision Matters for Crusher Performance

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Heavy equipment operates in some of the most demanding environments imaginable. In the aggregates industry, crushers and other critical components are subjected to constant impact, vibration, heavy loads, and abrasive materials every day. Over time, even the most durable equipment experiences wear that can affect performance, efficiency, and reliability. That’s where precision machining plays a

Summer Crusher Maintenance Tips: Keep Your Equipment Running in Hot Weather

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Summer is one of the busiest seasons for aggregate producers, but it’s also one of the toughest on crushing equipment. High ambient temperatures, long operating hours, and heavy production demands can place additional stress on engines, hydraulic systems, bearings, and other critical components. A proactive maintenance routine can help prevent overheating, reduce unexpected downtime, and

What to Expect During a Field Service Inspection

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Preventative maintenance is one of the most effective ways to maximize equipment performance and avoid costly downtime. A professional field service inspection gives operators a clear understanding of their equipment’s condition while identifying wear or developing issues before they become major repairs. Whether performed as part of a scheduled maintenance program or before a planned

Emergency Crusher Repairs: How to Minimize Downtime

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When a crusher unexpectedly goes down, every minute counts. Production delays can quickly impact schedules, increase operating costs, and affect profitability across an entire aggregate operation. While emergencies can’t always be prevented, having the right repair strategy in place can significantly reduce downtime and get equipment back into service faster. Understanding how to respond during

Crusher Rebuild or Replace? How to Make the Right Decision

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When critical crushing equipment begins showing signs of wear or experiences a major failure, one question often follows: Should you rebuild the crusher or replace it? The answer depends on several factors, including the condition of the equipment, repair costs, production goals, and long-term operational plans. While replacing a crusher may seem like the obvious

OEM vs. Aftermarket Crusher Parts: Which Is Right for Your Operation?

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When it’s time to replace worn or damaged crusher components, one of the first decisions operators face is whether to choose OEM crusher parts or aftermarket crusher parts. Both options have advantages, and the right choice often depends on your equipment, operating conditions, maintenance strategy, and production goals. Understanding the differences can help you make

Why Thermal Stress Relieving matters in Heavy Component Manufacturing

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Precision Starts Long Before Final Machining At Marion Machine, we specialize in rebuilding, repairing, and manufacturing some of the largest and most critical components used in the aggregate and mining industries. From heavy-duty 7′ Symons cone crusher main frames to Metso 5474 gyratory crusher main shafts, precision and reliability are non-negotiable. One of the key

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OUR CAPABILITIES

  • Thermal Stress Relief
    • Huge 10,000-cubic-foot furnace easily handles the largest crushers
  • Welding Stations
    • 120-ton capacity and over 20 total units
  • Lathes
    • 50-ton capacity and over 15 lathes in production
  • Boring Mills
    • Over 10 vertical and horizontal boring mills in production
  • Crusher Test Stand
    • Crusher test-stand assures quality of repairs with “no-load” test runs of jaw, cone, gyratory, and impact rock crushers
VIEW CAPABILITIES

Our Metso HP 800 Mainframe had a loose shaft and we re-fit the shaft back to OEM specs with a 2-week-turnaround to get a 3.5-million-ton-plant back up and running.

Christopher Joyce Vulcan Materials of Winston-Salem, NC

We believe in Safety, Integrity, Commitment, Respect, and Excellence.